Product
Composting Infrared Method Biodegradation Instrument
I. Product Applications
1. Meets the testing requirements of GB/T 19277.1-2011;
2. Meets the testing requirements of ISO 14855-1;
3. Can be used for the study of the biodegradability of bio-based materials and products;
4. Can be used for biodegradability testing via the composting method;
5. It can be used as a standard test method for determining carbon dioxide emissions under other simulated aerobic composting conditions.
II. Product Features
1. Fully complies with the testing requirements of GB/T 19277.1;
2. A solid‑state cultivation and open‑oxygen‑supply design is employed to simulate a highly aerobic environment.
3. High detection accuracy, with online measurement of carbon dioxide release;
4. Dual display of carbon dioxide concentration and cumulative total, with the option to export data in chart format. ;
5. Wide detection range, with a maximum detection limit of up to 10,000 ppm;
6. Silent design, 12 independent controllable air supply channels, with noise levels below 45 dB;
7. Air bath temperature control with a temperature regulation accuracy of ±0.1℃;
8. The temperature-controlled chamber features a push-pull door with an opening mechanism for convenient operation.
9. Cloud-platform monitoring allows real-time observation of data and trend curves.
III. Product Principle
This experimental system simulates the biodegradation of bio-based materials under aerobic composting conditions. In an aerobic environment, microorganisms utilize the bio-based material as a carbon source, consume oxygen, and produce inorganic compounds such as carbon dioxide and water. The concentration of carbon dioxide is monitored in real time using a high-precision infrared sensor, and by integrating the measured CO₂ concentration with flow rate and time, the total amount of CO₂ released during the sample’s biodegradation can be calculated. The ratio of the experimentally determined CO₂ release to the theoretical CO₂ release serves as the biodegradation rate.

IV. Technical Parameters
1. Working conditions:
1.1 Power supply voltage: AC 220V ±10%, 50 Hz, single-phase;
1.2 Operating temperature: 15–30°C;
1.3 Relative humidity: ≤80%;
1.4 Instrument operational durability: capable of continuous operation over extended periods;
1.5 Maximum power: 4 kW;
1.6 Overall dimensions (L×W×H): 1900 mm × 900 mm × 1380 mm;
1.7 Gross weight: 180 kg;
2. Oxygen Supply System:
2.1 Pre‑carbonation system: Yes;
2.2 Aeration method: continuous aeration for oxygen supply, with a built-in air pump;
2.3 Air Pump Control: The air pump is divided into 12 channels, each with independent control;
2.4 Flow control method: PLC-controlled; flow rate can be automatically adjusted according to the setpoint.
2.5 Flow control accuracy: ±1%;
2.6 Flow measurement method: Real-time acquisition using an electronic flow meter;
2.7 Flow rate measurement range: 0–500 mL/min;
2.8 Equipped with 12 electronic flow meters for flow measurement;
2.9 Traffic control and traffic collection operate independently;
3. Temperature Control System:
3.1 Temperature control method: air bath;
3.2 Temperature range setting: room temperature to 90℃, with a step size of 0.1℃;
3.3 Temperature control accuracy: ≤±0.1℃;
4. Reactor System:
4.1 Number of channels: ≥12;
4.2 Reactor volume: ≥2000 mL;
4.3 Reactor Design: Double-Layer Design;
4.4 Water-adding method: manual water addition;
4.5 Mixing method: manual stirring;
4.6 Reaction vessel material: high-borosilicate hard glass;
4.7 Gas supply method: bottom gas supply;

5. Condensation Dehumidification System:
5.1 System Composition: low-temperature constant-temperature bath, fully automatic condenser flask, and dehumidification flask;
5.2 Channel Configuration: Each channel is equipped with a condensation bottle and a desiccant bottle.
5.3 Condensation Method: The condenser is equipped with a water bath for condensation.
5.4 Condensing Temperature: The condensing temperature can be as low as -4°C;
5.5 Drainage Method: Condensate water can be automatically discharged on a timed basis;
5.6 Dehumidification method: The dehumidification bottle features a double-layer design;
5.7 Connection Method: The condenser flask and the dehumidifier flask are connected in series;
6. Detection System:
6.1 Detection method: Carbon dioxide is detected using an infrared sensor, while oxygen is measured with an oxygen sensor.
6.2 Number of probes: 1 infrared probe, 1 oxygen sensor;
6.3 Display Mode: Simultaneous dual display of concentration and total amount;
6.4 Measurement range: carbon dioxide 0–10,000 ppm, oxygen 0–21.0%;
6.5 Resolution: Carbon dioxide 1 ppm, oxygen 0.1%;
6.6 Data acquisition interval: 5 min;
6.7 Probe dehumidification protection system: Yes;
6.8 Gas chromatograph: can be used in conjunction;
6.9 Anaerobic Biodegradation Test: Can be conducted;
7. Software System:
7.1 Software control system with independent intellectual property rights;
7.2 The software collects data and can generate real-time data curves.
7.3 Data Storage Method: Real-time storage is supported during the experiment.
7.4 Equipped with a cloud platform, enabling remote access to data;
7.5 Operational Durability: Capable of continuous operation for more than 6 months.

V. Standard Configuration
|
Serial number |
Name |
Quantity |
Unit |
Note |
|
1 |
Host |
1 |
Taiwan |
|
|
2 |
Reaction vessel |
12 |
one |
|
|
3 |
Decarbonization unit |
1 |
set |
|
|
4 |
Condenser flask |
12 |
one |
|
|
5 |
Low-temperature constant-temperature bath |
1 |
set |
|
|
6 |
Dehumidifier bottle |
12 |
one |
|
|
7 |
Connecting hose |
1 |
set |
|
|
8 |
Software |
1 |
set |
|
|
9 |
Random file |
1 |
set |
|
