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Product

Single-glass fermentation tank

Single-glass fermentation tank

Brand: Thmorgan Model: BF1000

I. Product Applications

1. Suitable for various bacterial fermentation experiments and research;

2. Suitable for various fungal fermentation experimental studies;

3. Suitable for various yeast fermentation experiments and research;

4. Suitable for research on food, pharmaceutical, and chemical fermentation experiments;

5. Suitable for batch cultivation, fed-batch cultivation, and continuous chemostat cultivation.

II. Product Features

1. High safety: High-quality components are selected to ensure reactor quality;

2. High degree of智能化: capable of automatically adjusting parameters such as pH, DO, and temperature;

3. Multi-functional top-cover interfaces: equipped with interfaces for pH, DO, temperature, inoculation, defoaming, acid addition, alkali addition, and nutrient supplementation;

4. Off-site sterilization: Autoclaving is permissible; resistant to acids and alkalis.

5. Graphical data display: As a control system, the PLC is reliable and stable, enabling simultaneous on-screen display of operating parameters.

III. Product Principle

This product is an artificial-intelligence–controlled bioreactor. It employs AI-based control algorithms, coupled with online gas and liquid monitoring technologies, to continuously simulate the microbial growth environment. Based on real-time measurements of gas and liquid parameters, the system dynamically adjusts key cultivation conditions—including temperature, dissolved oxygen, and agitation speed—to optimize microbial growth, all without any manual intervention throughout the entire process. This highly efficient, precise, and intelligent bioreactor operates continuously, ensuring sustained microbial proliferation and growth within the reactor and thereby meeting the diverse cell and microbial culture needs of different users.

 

 

IV. Technical Specifications

1. Tank System:

1.1 Tank capacity: available in three specifications—3 L, 5 L, and 10 L—with a liquid fill factor of 70–80%.

1.2 Vessel material: composed of high-temperature and high-pressure-resistant borosilicate glass and 316L premium stainless steel, with a polished surface finish of Ra ≤ 0.4 μm;

1.3 Diameter-to-height ratio of 1:2.5;

1.4 Design pressure: 0.3 MPa;

2. Mechanical Stir System ：

2.1 Mechanical Agitation: Utilizes a double-layer, six-blade impeller design with top-mounted agitation;

2.2 Mechanical Drive: Microcomputer-based intelligent PID-controlled servo motor;

2.3 Control Range: PID digital display, 20–1000 rpm; stirring speed is continuously and smoothly adjustable, with accuracy: ±1 rpm;

3. Gas Control System ：

3.1 Measurement method: based on an imported glass rotameter;

3.2 Control Method: An air compressor supplies compressed air, and a solenoid valve regulates the air flow rate, with an air flow range of 0.1 to 10 L/min.

3.3 Filtration method: 37 mm, 0.2 μm polytetrafluoroethylene inlet filter;

4. Temperature Control System

4.1 Measurement method: based on a PT100 temperature sensor;

4.2 Temperature Control: Microcomputer-based intelligent PID control with external heating blanket for tank heating;

4.3 Temperature Control: The vessel is equipped with a built-in condenser tube and features microcomputer-based intelligent PID control; the water inlet is connected to the municipal water supply, and the condensed water is discharged through the outlet.

4.4 Control Range: PID digital display, 5°C to 65°C ±0.1°C; Accuracy: ±0.1°C;

5. pH Control System:

5.1 Measurement method: Based on Mettler/Hamilton pH electrode sensors;

5.2 Control Method: Microcomputer-based intelligent PID control coupled with a peristaltic pump connected to acid and alkali bottles;

5.3 Control Range: PID digital display 0–12, accuracy: ±0.01;

6. DO Control System:

6.1 Measurement method: based on a polarographic dissolved oxygen electrode;

6.2 Control Method: Cascade control of dissolved oxygen electrode and agitator speed;

6.3 Control range: PID digital display 0–200%, accuracy: ±1%;

7. Foam Level Control System:

7.1 Measurement method: foam sensor based on height-adjustable conductivity;

7.2 Control Method: Mechanical + Automatic Defoaming;

7.2.1 Mechanical Defoaming: A paddle-type defoamer is installed slightly above the surface of the fermentation broth and rotates with the agitator shaft.

7.2.2 Automatic Defoaming: A peristaltic pump equipped with microcomputer-based intelligent PID control and connected to a defoaming agent;

8. Software Control System:

8.1 Software control system with independent intellectual property rights;

8.2 It is possible to monitor and control relevant parameters such as temperature and pH during the fermentation process online;

8.3 The software collects data and can generate real-time data curves;

8.4 Data Storage Method: Real-time storage is possible during the experiment;

8.5 Can be connected to a host computer and a printer to enable remote monitoring, as well as data storage, export, and printing.

 

V. Standard Configuration

 

 

 

Single-glass fermentation tank

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Focus on us

Focus on us

  • Beijing Thmorgan Biotechnology Co., Ltd

    Telephone：4000-688-151

  • Mailbox：info@thmorgan.com

    Address：2711, building 2, Beijing big data intelligent industrial park, 6 Liye Road, Huilongguan town, Changping District, Beijing

  • Tel: 4000-688-151